Manufacturing

250T to 1600T

Range of HPDC Machines

2400 MT/PA

Capacity

0.5kg to 15kg

Casting Range

Foundry

Caparo has established a world-class Aluminium foundry to manufacture intricate Aluminium castings through High Pressure Die Casting and Gravity Die Casting processes. A dedicated workforce of 850 employees, in-depth metallurgical know-how, capabilities in design and engineering, modern technology all come together to make us a preferred partner for our clients.

Melting Facility

The cost quotient of a foundry is hugely influenced by the efficiency of the melting furnaces because the non-ferrous metals to be processed are very expensive. Caparo Aluminium Castings division has installed STRIKO make bulk tower melting and holding furnace with a melting capacity of 1.5T per hour. The division also has rotary degassing and flux injection facility.

 

HPDC Facility

The division has installed 7 high pressure die casting Buhler machines ranging from 250T to 1600T and each machine has a holding furnace and Jet cooling facilities. The facility has provision for partial squeeze technology and vacuum die casting. All the process parameters are being controlled and recorded through real time controllers. The technology used ensures high volume along with the dimensional accuracy and surface finish which require minimum machining, thereby offering cost advantage to the customers.

HPDC Facility

The division has installed 7 high pressure die casting Buhler machines ranging from 250T to 1600T and each machine has a holding furnace and Jet cooling facilities. The facility has provision for partial squeeze technology and vacuum die casting. All the process parameters are being controlled and recorded through real time controllers. The technology used ensures high volume along with the dimensional accuracy and surface finish which require minimum machining, thereby offering cost advantage to the customers.

HPDC Facility

The division has installed 7 high pressure die casting Buhler machines ranging from 250T to 1600T and each machine has a holding furnace and Jet cooling facilities. The facility has provision for partial squeeze technology and vacuum die casting. All the process parameters are being controlled and recorded through real time controllers. The technology used ensures high volume along with the dimensional accuracy and surface finish which require minimum machining, thereby offering cost advantage to the customers.

HPDC Facility

The division has installed 7 high pressure die casting Buhler machines ranging from 250T to 1600T and each machine has a holding furnace and Jet cooling facilities. The facility has provision for partial squeeze technology and vacuum die casting. All the process parameters are being controlled and recorded through real time controllers. The technology used ensures high volume along with the dimensional accuracy and surface finish which require minimum machining, thereby offering cost advantage to the customers.

Gravity Die Casting Facility

The GDC section has more than 38 high end die casting machines including Vertical Swing Vertical and Tilting casting machines to manufacture intricate castings from 0.5 kg to 15 kg. The facility is supported by In-house sand core making facility having more than 17 core shooters.

Other Facilities include

  • In-house Impregnation plant
  • Shot Blasting Machine

Some other Equipment and Facilities that empower both HPDC and GDC Sections are

  • Trimming and ancillary finishing appropriate to support all the above operations
  • Dosing furnaces – STRIKO-MAKE
  • Leak Testing machine
  • Holding Furnace

Machining

The machining division is equipped with best-in-class multi-axis CNC machines procured from reputed makers to carry out all the necessary operations. The sophisticated machining set-up ensures highest precision and optimum productivity.

The use of tools and equipment such as CNC operated washing machines, leak testing, and ultrasonic cleaning ensure that the products delivered should meet customers’ expectations.